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Automatic Band Saw Cutting Machine
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Automatic Band Saw Cutting Machine

Automatic Band Saw Cutting Machine

Automatic Band Saw Cutting Machine is a PLC-controlled sawing system designed for automatic cutting of metal bars, tubes, profiles, and solid stock. It combines hydraulic clamping, automatic feeding, and variable blade speed control for batch production in metal processing, fabrication, and manufacturing industries.

Features

 

Product Introduction


Automatic Band Saw Cutting Machine is a PLC-controlled sawing system designed for automatic cutting of metal bars, tubes, profiles, and solid stock. It combines hydraulic clamping, automatic feeding, and variable blade speed control for batch production in metal processing, fabrication, and manufacturing industries.

 

 

Key Cutting Capabilities


Bundle Cutting
Handles bundled small-diameter materials for higher productivity.


Automatic Length Feeding
Performs repeated cutting cycles with programmable feeding lengths.


Variable-Speed Sawing
Adjusts blade speed to suit different materials.


Precision Blank Preparation
Produces cut-to-length workpieces for subsequent machining processes.

 

 

Typical Materials & Workpieces

 

Materials Carbon Steel
Alloy Steel
Stainless Steel
Tool Steel
Bearing Steel
Aluminum Alloys
Brass
Copper
Workpieces Round Bars
Square Bars
Rectangular Bars
Steel Tubes
Pipes
Structural Profiles
Forged Blanks
Machining Stock Materials

 

 

Performance Advantages


Automatic Feeding System reduces manual handling during batch production.


Hydraulic Clamping provides stable material positioning throughout the cutting cycle.


Variable Blade Speed Control helps optimize cutting performance for different materials.


PLC + Touch Screen Interface simplifies parameter setting and operation management.


±0.2 mm Feeding Accuracy supports consistent cut length control.

 

 

Technical parameters

 

Parameter

Specification

Cutting Capacity (Round)

300 mm

Cutting Capacity (Square)

300 × 300 mm

Blade Size

3500 × 27 × 0.9 mm

Blade Speed

20–80 m/min (Variable)

Main Motor Power

3.0 kW

Hydraulic Motor Power

0.75 kW

Coolant Pump Power

0.04 kW

Clamping Type

Hydraulic

Control System

PLC + Touch Screen

Feeding Length Accuracy

±0.2 mm

Machine Weight

Approx. 1200 kg

Machine Dimensions

2000 × 1800 × 1500 mm

 

 

Industry Applications


Metal Service Centers
Cut raw stock materials into production-ready lengths.


Machine Shops
Prepare bar stock and blanks for CNC machining operations.


Automotive Manufacturing
Cut shafts, rods, and structural components for further processing.


Construction Equipment
Process heavy-duty steel materials used in machinery fabrication.


Steel Fabrication
Perform cut-to-length operations for welded assemblies and structures.


Industrial Equipment Manufacturing
Produce material blanks for pumps, valves, and mechanical components.

 

 

Customization Options

 

  • Cutting capacity upgrades
  • Automatic chip conveyor
  • Powered material loading system
  • Bundle cutting fixtures
  • Laser cutting line indicator
  • Hydraulic blade tensioning
  • Servo feeding system
  • Automatic blade breakage detection
  • Mist lubrication system
  • Roller tables for loading and unloading
  • Roller tables for loading and unloading
  • Voltage and power configuration customization
  • CE-compliant electrical configuration
  • Multi-language HMI interface

 

 

FAQ

 

Q: Are optional automation systems available?

A: Yes. Options may include automatic loading systems, chip conveyors, servo feeding units, and material handling equipment.

Q: How often should maintenance be performed?

A: Daily cleaning, coolant inspection, blade condition checks, and scheduled hydraulic system maintenance are recommended according to operating hours.

Q: Is operator training provided?

A: Yes. Installation guidance, operation training, and maintenance instructions can be provided remotely or on-site by arrangement.

Q: What is the typical production lead time?

A: Standard machines typically require 30–45 days. Customized configurations may require additional production time.

Q: How are spare parts supplied?

A: Common wear parts and critical spare components are available for long-term supply. Spare parts lists can be provided with the machine.

Q: What warranty and quality assurance are offered?

A: A standard 12-month warranty is available from commissioning or shipment date, covering manufacturing defects under normal operating conditions. Each machine undergoes inspection and functional testing before delivery.

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